Cycling & E-Mobility

D2M designs, prototypes, and manufactures innovative cycling and e-mobility products. Our expertise includes bike lights with advanced lenses and LEDs, electric scooters with optimised power systems, durable bike trailers, and folding bike wheels.

1600+

Design Projects Worked On

38

Pieces of Specialist Equipment

100+

Different Prototype Materials

Factory icon 2
42

Global Manufacturing Partners

With over 15 years of experience working on Cycling & e-Mobility products, we are well-versed in the unique challenges and complexities of bringing innovative ideas to this market. We collaborate with test houses to secure necessary certifications and conduct market research as needed, ensuring your product is well-positioned for a successful launch.

What sets D2M apart is our ability to tailor our approach to meet your specific needs. Whether your project is just beginning or already underway, we can seamlessly integrate into your development process. Our commitment is to keep you in control at every stage, sharing your passion and focus while driving the project forward with energy and dedication.

bike light design and prototype

Product Design for Cycling Products

D2M specialises in designing and developing cutting-edge cycling and e-mobility products, leveraging our extensive expertise in sourcing electric motors, designing wheels and tyres, and engineering lightweight frames. Our team has in-depth experience with folding structures, enabling us to create innovative, compact designs ideal for urban mobility solutions. From e-bikes and scooters to advanced cargo systems, we ensure every component is optimised for performance, durability, and user experience. With a holistic approach to product development, D2M transforms your ideas into market-ready mobility solutions that meet the demands of modern consumers.

Experience

Established in 2010, and with personal experience launching our own new products, D2M’s senior design team knows how to get new products to market quickly and efficiently.

Bespoke Service

Every project is different, so we listen to you and develop the right framework to deliver the best results for your company with a key focus on timescales and budget.

Direct Working

Collaborating with our senior designers directly ensures streamlined communication, a shared vision, and a clear grasp of essential requirements, speeding up development.

Scope

Our broad range of industry specialists, combined with our experience across many sectors and our in-house facilities, enables rapid prototyping in a variety of materials.

Design 2 Market team photo including Phil Staunton and Hannah Staunton.

Contacting the team at D2M

Today could be the start of your project journey. Get in touch to share your project with us and we will talk through how we can help your business to deliver commercially successful products. There’s no obligation to work with us – it’s a great starting point.

Prototyping Cycling Products

D2M offers comprehensive prototyping services for cycling products, including accessories like bike lights, and e-mobility solutions. With our in-house workshops, we can rapidly develop prototypes, enabling efficient iterations and testing. Our extensive supplier base in Europe and the Far East ensures access to high-quality components, from lightweight materials for frames to advanced electric motors. Leveraging our experience building electric golf buggies and motorised scooters, we are well-versed in integrating power systems, optimising performance, and ensuring durability.

For accessories like bike lights, we bring expertise in working with lenses and LEDs to deliver innovative, high-performance lighting solutions. Our holistic approach ensures that every prototype is functional, manufacturable, and aligned with market expectations, whether it’s a groundbreaking e-mobility product or a must-have cycling accessory. Partnering with D2M means your product benefits from proven expertise and a seamless path from concept to reality.

mechanical product design - e-mobility designer

Case Studies

prototype engineer
rapid-product-prototyping
value engineering

Manufacturing Cycling & E-Mobility products

D2M excels in supporting the manufacturing of cycling and e-mobility products by leveraging our robust network of suppliers in Europe and the Far East. Whether it’s high-quality components for bicycles, such as frames, wheels, and tyres, or advanced systems for e-mobility products like electric motors and power units, we ensure the highest standards of production. Our expertise extends to managing the entire manufacturing process, including sourcing, quality control, and logistics, to guarantee consistency and efficiency.

Contacting the team at D2M

Today could be the start of your project journey. Get in touch to share your project with us and we will talk through how we can help your business to deliver commercially successful products. There’s no obligation to work with us – it’s a great starting point.
experienced designer

Scooter Design
Designing scooters, particularly for the e-mobility sector, requires a deep understanding of both form and function. The goal is to create a product that is not only sleek and visually appealing but also durable, safe, and user-friendly. Scooter design involves selecting lightweight yet sturdy materials, integrating advanced features like foldability for convenience, and ensuring the design adheres to safety standards. The challenge lies in balancing aesthetics with the technical requirements to create a product that stands out in a competitive market while meeting the practical needs of users.

Electric Scooter Development

The development of electric scooters adds another layer of complexity, where technological integration becomes paramount. Electric scooter development involves the incorporation of reliable battery systems, efficient motors, and intuitive controls. Prototyping and testing are crucial stages in this process, allowing designers to refine the scooter’s performance, range, and durability. The feedback loop with users and technical experts ensures that the final product not only performs well under various conditions but also meets regulatory standards, providing a safe and enjoyable ride for users.

 

Product Design

D2M’s senior design team specialises in cost-effective product design, adept at overcoming technical challenges with 15 years of experience and 500 projects under their belt.

Manufacturing

Our global manufacturing network covers the UK, Mexico, Eastern Europe and the Far East. We fully understand the requirements and challenges involved, having put our own products into production.

Prototyping

D2M provides full prototyping services using our in-house workshops, crafting prototypes from basic models to high-fidelity prototypes, ideal for showcasing to buyers, investors, or stakeholders.
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